The CleanParts.com model 1400 is compact inline parts cleaning system designed for continuous cleaning of a wide array of parts. The base machine includes a heated wash zone and ambient blowoff area as standard. Additional process zones such as rinse, rust inhibit and heated blowoff modules are available. The model 1400 includes a 14" wide product belt with an 12" high product clearance.
| Capacity: | |
| Conveyor width | 14" |
| Product height opening | 12" |
| Tank size | 140 gal. |
| Spray System: | |
| Pump motor | 2 HP |
| Pump capacity | 45 GPM @ 30 PSI |
| Blowoff: | |
| Blower | 3 HP |
| Blower capacity | 570 CFM @ 16" |
| Solution Heat: | 36 Kw |
| Voltage: | Mulitple voltages available |
Clean Parts inline parts washers include adjustable bearings for tensioning the conveyor belt. Proper belt tension provides better part travel and lengthens the conveyor belt life.
Access to the interior of the wash system is important for machine maintenance and process adjustment. Clean Parts pass through parts washers include a removable lift-off access door, which allows maintenance personnel convenient access to the interior of the machine.
Emergency stop buttons are provided on the control panel door and on the load and unload ends of the machine for operator safety.
The parts conveyor in the CleanParts.com machines are designed for long life. Parts are carried on an open mesh flatwire conveyor belt. The open mesh design is durable, yet allows for maximum spray and blowoff impingement for optimal cleaning and drying. The belt is supported by heavy duty ball bearing rollers (no slider bed) for lengthened conveyor belt life and reduced maintenance.
Clean Parts conveyor style parts washers include an internal catch pan to direct all sprayed solution to a removable strainer basket, prior to flowing back to the sump. The strainer basket captures debris, minimizing contamination build up in the solution tank and clogging of spray nozzles. Pumped solution cascades into the strainer basket for 100% filtering.
A manual fill valve is provided with each machine for initial fill and periodic water addition. A water feed line can be plumbed to the fill valve, allowing water to be added to the machine as needed. Automatic water fill is available as an optional accessory.
Clean Parts conveyorized parts cleaning machines are equipped with an electrical control panel, which includes relay logic controls with IEC switches and components. All electrical control systems are engineered and clearly labeled for easy troubleshooting. Programmable Logic Controls (PLC), operator interface (HMI) and electrical panel disconnects are available as optional accessories.
Cleaning parts in a conveyorized parts cleaning machine is accomplished through spray impingement of heated cleaning solution upon the parts. Periodic cleaning and adjustment of the nozzles is important for optimum machine performance. The Clean Parts pass through parts washers include “clip-on” adjustable nozzles for quick removal, without the need for tools, for easy cleaning and adjustment.
The life of your parts washer will be determined by three primary factors; materials of construction, cleaning chemistry and water quality. Stainless steel is a preferred material for parts washers, but may be cost prohibitive. For machines constructed of steel, a cleaning chemistry with rust prevention is recommended. The CleanPart.com machines are constructed of heavy duty 10 gauge steel for increased tank life.
A vertical “seal-less” solution pump is included on the CleanParts.com line of industrial conveyorized parts washers. This type of pump has no mechanical seals to wear-out, so pump maintenance is minimized. The tank top mounting allows the pump to be easily removed without having to drain the solution tank.
An overflow port is provided for customer hook-up. The overflow port can be plumbed to a central collection system or drain. A drain port is provided for periodic draining of the solution tank for inspection and cleaning.
CleanParts.com conveyor style parts washers are equipped with an exhaust port, which can be used to hook into an existing exhaust system or for mounting an optional exhaust fan. The fan mounts on top of the machine and exhausts steam from the parts washer.
Conveyorized parts cleaning systems include a driven conveyor for carrying parts past spray nozzles and blowoff air knives. Variable speed allows conveyor adjustment to match production needs. During the cleaning process, parts may shift position. Should a jam occur, a safety shut-off switch detects the jam and automatically shuts-off the conveyor drive.
An industrial grade pressure blower is provided for stripping moisture from clean parts prior to exiting the machine. The blower draws in ambient room air and distributes high velocity air through air knives located above and below the conveyor. Heated blowoff modules are available for heated drying of parts.
With water based parts washers, natural evaporation will occur. A Low water safety shut-off is designed to protect the machine from damage. If a low water condition is sensed, corresponding solution heaters and pump automatically shut-off. All CleanParts.com machines include a low water safety feature. This is a critical item that is a must on any parts cleaning system. Automatic fill is available as an optional accessory.
Operating at the correct solution temperature for your parts cleaning application will optimize the cleaning performance and save energy costs over the life of the machine. Clean Parts machines include thermostat controlled electric solution heating elements. A temperature controller allows the operator to set the desired operating temperature and the heating elements will automatically cycle off/on once the desired setting is reached.
Conveyorized parts washers are designed for continuous flow parts cleaning. Inline parts washers are configured based on the size of the product, product material, type of contamination and volume of parts to be cleaned. The CleanParts.com standard systems include a heated wash zone with a high velocity ambient blowoff for stripping moisture from parts. The Clean Parts systems can be configured per application to include multiple process zones. Additional process zones can include, pre-wash, rust inhibit, heated blowoff, and other process modules as needed.
CleanParts.com conveyorized parts washers include spray nozzles located above, below and sides of the product conveyor. A 360° spray pattern allows for complete coverage of parts as they travel down the product tunnel. Throttling valves and gauges allow the operator to independently control and monitor the spray pressure of the bottom and top/side sprays.
With water based parts washers, evaporation occurs naturally. Water make-up to the machine can be done either manually by the operator or automatically. The standard CleanParts.com parts washers come equipped with a standard water fill port and manual ball valve for water addition, which requires manual monitoring of the filling process. An optional automatic fill feature allows water to enter the machine automatically, eliminating the need for the operator to monitor the parts washer fluid level. A fluid level sensor actuates a solenoid valve when the machine needs water, allowing water to enter the machine.
Oil skimmers are commonly used on parts washers for removing floating contaminants from the wash bath. A 1" stainless steel skimming belt passes by a scrapper blade, which removes floating contamination. Oil is directed to a customer supplied oil collection container. Unlike disc style skimmers, belt type skimmers do not loose there ability to remove floating oils with varying solution levels.
Oil coalescers are recommended for cleaning applications where heavy amounts of oil are being removed from the parts. Oil coalescers are stand alone units that are positioned near the parts washer. The system consists of an oil separation chamber containing a series of parallel plates for separating floating oils from wash solution. An air operated diaphragm pump transfers water and oil solution from the parts washer through a pick-up floating on the surface of the wash solution. The oil/water mixture is transferred to the coalescing tank where oil is separated as the fluid passes through the parallel plates. Oil is separated and clean solution is gravity fed back to the washer.
Standard CleanParts.com conveyorized parts washers include relay logic controls including IEC switches and components. Per customer request, PLC controls can be provided.
CleanParts.com machines can be equipped with an optional programmable 7day/24 hour heat timer. When first turned on, all parts washers require time to heat-up solution to the proper operating temperatures. Failure to properly heat the wash solution can lead to foaming and/or poor cleaning. If your technicians start work at 6:00 a.m., the machine heat can be set to automatically turn on prior to the start time, so the machine is ready to start working when the operator arrives.
Tank insulation packages are available for application requiring higher operating temperatures or for energy savings. Vertical tank exterior surfaces are insulated with fiberglass insulation and cladded with steel. Exterior welds are ground snag free and cladding is painted with industrial grade enamel.
Heated wash solution generates steam. Steam removal is recommended for operator comfort and minimizing humidity in your work environment. CleanParts.com conveyor belt parts washers are equipped with an exhaust port, which can be used to hook into an existing exhaust system or for mounting our optional exhaust fan. The fan mounts on top of the machine and exhausts steam from the parts washer. A selector switch is provided for turning the fan “on” and “off”. The fan is constructed of steel and includes a stainless steel squirrel cage impeller. Purchaser is responsible for ducting from fan discharge.
Heated wash solution generates steam. Steam removal is recommended for operator comfort and minimizing humidity in your shop. The CleanParts.com cabinet style parts washers are equipped with an exhaust port, which can be used to hook into your existing exhaust system or for mounting our optional exhaust fan or mist collector. A mist collector can be used in place of an exhaust fan for venting steam from the parts washer directly into the room. The system includes a fresh air suction inlet for mixing cooler room air with the warm moist air stream to assist in reducing humidity in exhaust air. The mist collector is mounted on the parts washer and is wired to the main control panel. The mist collector automatically turns “on” at the end of the cleaning cycle and runs for a preset time.
Standard Cleanparts.com inline parts washers include electric elements for heating the wash solution. Gas burner solution heating systems are available in place of electric. Gas heating systems include a bolt on burner that direct fires into a steel serpentine immersion tube in the solution tank. Heat from the inside the tube radiates into the water for indirect heating. Purchaser is responsible for ducting from immersion tube outlet.
Effective filtration methods are important in extending cleaning bath life and assist in keeping the machine clean. CleanParts.com cabinet washers are equipped with a standard stainless steel strainer basket for filtering debris prior to returning to the solution tank. The strainer basket is designed to hold a filter bag for smaller particle removal. For finer filtration, an externally mounted filter chamber is available. The externally mounted filter is designed to filter 100% of all pumped solution and can hold bags that can filter down to a predetermined micron size. External filter chambers are available in steel or stainless steel and include a stainless steel perforated inner liner. Each chamber holds one 8" diameter x 15" deep disposable filter bag.
Product sensors are available to optimize conveyor operation and conserve energy. Product sensors can be used on either the load or unload end of the product conveyor. Positioned on the load end of the conveyor, the sensor can be used to shut-off pumps and blowers for energy conservation. When the load sensor is broken, pump and blower automatically restart in a time delayed sequence. Positioned on the unload end of the parts washer, a sensor can be used to stop the conveyor for part unloading after the completing the wash cycle.
Clean Parts pass through parts washing systems include, as a standard feature, an ambient blowoff for removing gross amounts of moisture from cleaned parts. This ambient blowoff system directs high velocity air through air knives for stripping moisture prior to exiting the wash system. Heated blowoff modules are available for drying parts prior to exiting the machine. Heated blowoff modules are thermostatically controlled and available in either electric or gas heat.
A bolt-on gasketed clean-out door on solution tank provides access to tank inside and bottom for periodic maintenance. Doorframe is flush to tank bottom to facilitate easy tank cleaning.
Chemistry is automatically added during operation by a water driven proportional injector. As solution drops, water is manually added to machine or optional level control activates the water fill solenoid valve. As water enters the machine, chemical injector automatically adds the desired percentage of chemistry mixing water and chemical prior to entering the solution tank. Chemical percentage is easily adjusted by rotating the chemical inlet lower assembly to desired set-point. Graduated indicator is provided for convenient percentage indication.
All Clean Parts cleaning equipment includes main fuse short circuit protection. An Electrical panel disconnect switch can be provided as an optional accessory for turning off power to the machine. If not purchased from CleanParts.com, customer must provide a suitable disconnect switch to meet all applicable electrical codes.
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